MIL-DTL-10057J
4.5 Testing. Unless otherwise specified herein, the following test shall be performed using
MIL-STD-1916.
4.5.1 Moisture content. Major defect.
TABLE III. Major defects for moisture content.
Drawing
Material
Inspection Method Paragraph
Flash composition
12972326 or 13019989
4.7.1.1
4.5.1.1 Material samples moisture content. For verification, one sample of each material as
representative of eight (8) hours of production of simulators shall be selected and subject to test.
Composite samples shall not be used. If the moisture content of the sample exceeds the requirement,
that quantity or sub-lot of material represented by the sample shall not be used in production. If the
quantity of material or sub-lot with excessive moisture has been used in loading and packing, the
remaining unloaded and unpacked material shall not be used in production, and the loaded and
packed simulators shall be rejected.
4.5.1.1.1 Simulator ingredients moisture content. A sample of sufficient size (see paragraph
4.7.1.1) from each lot of each ingredient at the time of inserting the ingredient to the simulator for
determination of moisture content shall be selected. Controls shall be provided so that the moisture
content is maintained under constant temperature and humidity by a graphic recorder up to and at the
time of sealing and blending the charge in the simulators. If the sample fails to meet the
requirements, or if the simulators have been loaded with ingredients containing excessive moisture,
the remainder of the ingredient lot shall not be used in further production, and the lot of loaded
simulators shall be rejected.
4.5.2 Determination of granulation and composition of flash powder Major defect.
TABLE IV. Major defects for granulation and composition of flash powder.
Drawing
Material
Inspection Method Paragraph
12972326
Composition
or
4.7.2.2
13019989
12972326
Granulation
or
4.7.2.1
13019989
4.5.2.1 Flash composition samples. Adequate controls to insure that the flash composition
complies with the requirements shall be provided. Test for verification at least, one sample of the
composition of sufficient size (see paragraph 4.7.2) as representative of each eight (8) hours
production of simulators shall be provided. A composite sample shall not be used. If the sample fails
to meet the requirements for granulation or composition, or if the simulator has been loaded and
packed with non-conforming composition, the remaining unloaded composition shall not be used in
production and the lot of loaded simulators shall be rejected.
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